Grouting pump IC 100 is designed for injection of cement and bentonite mixtures in the area of special foundations construction (micro-piles injection, anchor grouting, foundation ground sealing, filler grouting), underground constructions and in the area of rehabilitation of concrete structures (concrete and masonry filler injection). The pump’s maximum injection pressure is 7.5 MPa and the maximum volume of mixture supplied is 75 l/min.
ADVANTAGES
- continuous output control in full extent (hydraulic control pump)
- high output (up to 75 l/min)
- high working pressure (up to 7.5 MPa)
- compact size (120 x 80 cm)
- electronic control of the working part movement (induction sensors)
- monitoring of volume pumped (cycle counter)
Working principle
The IC 100 grouting pump is an electrohydraulic double-acting plunger pump. The hydraulic part consists of a hydroelectric generator with continuous control, an electrohydraulic distributor and hydraulic motor. Pressure control in the hydraulic system is ensured by a safety valve. Oil temperature in the hydraulic circuit is controlled by a hydraulic cooler, which is turned on automatically after the pre-set limit temperature (65 °C) is reached.
The working part consists of a working cylinder with four ball check valves, which are connected to the suction and discharge pipe. The discharge pipe is fitted with a manometer wit oil protection and a screw unions for high-pressure hoses.
The electric part consists of a distributor with Start and Stop buttons for common operation. The Central Stop button is used as a safety feature. The direction of the movement of the cylinder plunger is controlled by two induction sensors.The correct rotation direction is controlled by phase sequence control.
In its basic version, the IC 100 pump is fitted with a mechanical working cylinder cycle counter, which makes it possible to derive indirectly the volume of the injected mixture.
Technical data
| Parameter | IC 100 |
| Max. output [l/min] | 75 |
| Max. pressure [MPa] | 7,5 |
| Volume of mixture pumped in one cycle [l] | 3 |
| Maximum granularity [mm] | 0,5 |
| Maximum mixture volume weight [kg/l] | 2 |
| Electric motor input [kW] | 7,5 |
| Outlet | DN 25 |
| Dimensions and weight | |
| Length [mm] | 1200 |
| Width [mm] | 800 |
| Height [mm] | 850 |
| Weight (with oil charge) [kg] | 480 |
Photogallery
Practical demonstration
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